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Shuttles

The montrac® shuttles are intelligent, autonomously controlled conveyor vehicles designed for precise and efficient material transport on a monorail system. With load capacities ranging from 20 kg to 70 kg and speeds of up to 55 m/min in both directions, they offer scalable solutions for process sequencing and intralogicistics.

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Features and Benefits

  • Load capacity: up to 70 kg
  • Travel speed: up to 55 m/min (bidirectional)
  • Intelligent, autonomous navigation on monorail
  • Maintenance-free low-voltage motor integrated in the axle
  • Self-centering on the monorail for smooth operation
  • Speed and stop positions controlled by cams in the Trac
  • Collision avoidance via integrated shuttle sensors
  • Suitable for use in dry room environments
  • Available in multiple lengths for application flexibility
  • Power supply integrated on the shuttle

Optional Features

  • 100% ESD-compatible
  • Minimal particle emission and fine dust generation
  • Cleanroom classes ISO 5 and 6
  • Low-shock and low-vibration transport / positioning accuracy < 1 mm
  • Modular design / low space requirements
  • On-board power supply
montrac® Shuttles

montrac® Shuttle W020

The compact standard model for versatile applications – handles up to 20 kg at 55 m/min.

montrac® Shuttles

montrac® Shuttle W040

Increased load capacity, unchanged dynamics – ideal for medium loads up to 40 kg.

montrac® Shuttles

montrac® Shuttle W070

Heavy-duty performance up to 70 kg – with consistent high-speed operation.

Clean and efficient: montrac® shuttles as cleanroom variants

montrac® shuttles are also available in cleanroom variants – for maximum precision and cleanliness in sensitive production environments. They meet cleanroom requirements according to ISO classes 5 to 7 and are characterized by very low abrasion.

End-of-line testing – quality directly in the production flow

With montrac®, end-of-line tests can be seamlessly integrated into the production process. Thanks to the integrated on-board power supply, the shuttles have their own energy supply, so that electrical, mechanical, or functional tests can be carried out directly at the end of the production line.

The result: shorter throughput times, higher efficiency, and maximum process reliability.

Seamless connectivity with CMCO Conveyance Solutions

Experience seamless connectivity between CMCO Conveyance Solutions from Dorner, montratec, and Garvey. Benefit from consistent processes, easy integration, and maximum efficiency. Our solutions work together reliably—for flexible and powerful automation of your production processes.

Documents

Brochures & Catalogs

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Product & Data Sheets

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Case studies

montrac® optimizes processes at F. Deutsch Metallwerke

The montrac® transport system has enabled F. Deutsch Metallwerke to make material handling along its production lines flexible and automated. Despite challenging transport and logistics routes and variable cycle times, items can be packaged as desired and according to customer specifications. As an efficient link between the interlinked line and the high-bay warehouse, montrac® increases productivity, reduces errors, and optimizes processes in the long term.

montrac® at HELLA in Slovakia

With the montrac® transport system, HELLA in Slovakia was able to make material handling along the production lines for headlamps flexible and automated. Despite complex production steps – from injection molding to painting and anti-fogging to packaging – the parts are efficiently and reliably made available for further assembly. As the central link between the production stations, montrac® increases productivity, reduces errors, and optimizes processes in the long term – a success made possible thanks to the close partnership with Stephan GmbH.