Chester Zephyr with Army Type Trolley Image
Chester Zephyr with Army Type Trolley Image

Zephyr Hand Chain Hoist with Army Type Geared Trolley

Hand Chain Hoists

Chester Zephyr with Army Type Trolley Image
Chester Zephyr with Army Type Trolley Image

The Chester Zephyr Army Type Geared Trolley Hoist consists of the standard Zephyr Hoist mechanism for heavy-duty strength and an integral trolley which minimizes headroom when compared to a hoist suspended from a standard trolley.

Features and Benefits

1/2 to 2 TON CAPACITY

Zephyr army-type trolley hoists are uniquely and smartly designed for a variety of applications. They are relied on for their lightweight and ability to traverse minimum radius curves freely since the trolley units are built to swivel. Construction is ingeniously simple. A standard Zephyr spur-geared hoist is suspended on a special load bar carried at each end by a lifetime-lubricated, precision-ball-bearing equipped, two-wheel trolley. Trolley units are adjustable to beam size and interchangeable – the plain trolley may be replaced with a geared unit at any time if required. Wheels h

3 to 10 TON CAPACITY

Units are compact combinations of larger-capacity Zephyr spur geared hoists with integrated four-wheel trolleys, featuring sealed and tapered roller bearings. The result is a unit with minimal dimensions that retains full operating advantages of larger-scale units. The army-type construction not only protects the heavy-gauge, rolled-steel side plates but also allows for adjustability to beam sizes and adaptability to tight minimum radius track curves. All trolley wheels are easily adjustable for bearing wear.

Alloy Steel for Added Durability

Gears and pinions are alloy steel, machine cut, heat-treated and mounted on heavy-duty roller bearings. Precision formed alloy steel load chain runs in a reversible 5 or 6 pocket load sheave.

Rugged, Lightweight Design

Standard construction features include a lightweight steel frame, heavy duty steel covers, ball bearing supported load shaft and a durable, efficient, grease lubricated planetary gear train

Smooth, Trouble-Free Operation

Load and hand chain guides assure smooth, trouble-free operation

Precision Load Handling

A fast acting Weston Style brake provides smooth, positive load handling

Mechanically-Sealed, Grease-Tight Enclosure

Heavy steel housings keep out most foreign material, protecting precision-machined working parts. Sealed enclosure keeps lubrication in, making the Chester Zephyr a lifetime-lubricated hoist under normal conditions. No protruding parts prevent snagging.

Durable Internal Gears, Pinions & Pinion Shafts

Internal gears and pinions are made of nickel-chromemolybdenum alloy steel. Internal gear is heat treated for durability and strength. Machine-cut teeth are heat treated and mounted on heavy-duty roller bearings. Gear and pinion shafts are made of rigidly mounted alloy steel and are surface hardened and ground.

Flexible and Adaptable

The Zephyr design is easily adaptable to meet the special requirements of most applications

Load Wheel

Heat-treated cast steel with spline fit to load shaft. Chain pockets are accurately formed, and load wheel can be reversed when new chain is installed to effect double life.

Shock Resistant

Stamped covers made of heavy-gauge steel, two rolled steel sections in the frame and strong alloy steel suspension provide durability and shock resistance.

Chain Stripper

Ductile Iron.

Easy Dismantling

Using only a small wrench and screwdriver, operators can make periodic inspections or replace chains and parts with ease.

Load Chain Guide

Completely shrouds load sheave, guides chain into load wheel and efficiently shields these parts from entry of foreign objects.

Gear Train

Center planetary system uses modified involute stub tooth form. Gear teeth are cut from solid alloy steel blanks and heat treated for added strength.

Load Chain

Made of durable steel. Links are precision formed to fit pockets of load wheel. Heat treated for high tensile strength and hardness.

Hand Chain Guide

Designed to eliminate fouling and permit angular pull on the hand chain.

Pinion Cage

Spline fitted to the steel load wheel shaft.

Top Hook Assembly

Permits hoist to rock and swivel under load. Alloy crosshead rocks in rolled steel straps welded to frame. Alloy hook is heat treated. Drop-forged alloy steel hook will open before fracturing.

Driving Spindle

Made of nickel-chrome-molybdenum alloy steel with machine-cut teeth. Operates on heavy-duty bearings.

Bottom Hook Assembly

Consists of forged alloy steel hook operating on thrust bearing with full swiveling action.

Catalog Number Standard Lift in Feet Capacity Tons  Minimum Headroom in Inches Minimum Radius Curve** Flange Width Adjustment Range in Inches* Net Weight, LBS.
Plain Geared Net Gross
1311-1/2 1312-1/2 8' 1/2 10 3/4'' 21'' 2-5/8” to 4-5/8” 94 139 115 160
1311-1 1312-1 8' 1 10 7/8'' 21'' 3” to 4-5/8” 109 145 130 164
1311-11/2 1312-11/2 8' 1 1/2 13 1/2'' 30'' 3-3/8” to 5-1/2” 169 194 208 240
1311-2 1312-2 8' 2 13 1/2'' 30'' 3-3/8” to 5-1/2” 169 194 208 240
1311-3 1312-3 8' 3 19 15/8'' 36'' 4” to 7-1/8” 220 260 246 300
1311-4 1312-4 8' 4 20 1/8'' 36'' 4” to 7-1/8” 274 295 300 340
1311-5 1312-5 8' 5 23 1/2'' 48'' 4-5/8” to 8” 375 400 405 445
1311-6 1312-6 8' 6 23 1/2'' 48'' 4-5/8” to 8” 375 400 405 445
1311-8 1312-8 8' 8 24 5/8'' 84'' 4-5/8” to 8” 523 563 558 605
1311-10 1312-10 8' 10 25'' 90'' 5” to 8” 673 703 725 773

Zephyr Army Type Hoists are available for wide flange sections, monorail runways, or I-beams outside the normal adjustment range.
Consult factory for details.

* beams listed are for proper wheel clearance only. The customer must verify his selected beam is adequate for his application.
** Radius must be specified on each order. Wheels may require modification for some curves.

Catalog Number Standard Lift in Feet Capacity Tons  Minimum Headroom in Inches Minimum Radius Curve** Flange Width Adjustment Range in Inches* Net Weight, LBS.
Plain Geared Net Gross
1311-1/2SR 1312-1/2SR 8' 2-Jan 11 1/8' 21'' 2-5/8” to 4-5/8” 94 139 115 160
1311-1SR 1312-1SR 8' 1 11 1/8'' 21'' 3” to 4-5/8” 109 145 130 164
1311-11/2SR 1312-11/2SR 8' 1 1/2 14 1/2'' 30'' 3-3/8” to 5-1/2” 171 198 212 244
1311-2SR 1312-2SR 8' 2 14 1/2'' 30'' 3-3/8” to 5-1/2” 171 198 212 244
1311-3SR 1312-3SR 8' 3 22 1/4'' 36'' 4” to 7-1/8” 223 266 249 303
1311-4SR 1312-4SR 8' 4 23 3/8'' 36'' 4” to 7-1/8” 277 298 303 343
1311-5SR 1312-5SR 8' 5 24 3/4'' 48'' 4-5/8” to 8” 375 400 408 449
1311-6SR 1312-6SR 8' 6 25 1/4'' 48'' 4-5/8” to 8” 379 404 408 449
1311-8SR 1312-8SR 8' 8 29 9/16'' 84'' 4-5/8” to 8” 528 568 563 610
1311-10SR 1312-10SR 8' 10 30 3/8'' 90'' 5” to 8” 678 708 730 778

Zephyr Army Type Hoists are available for wide flange sections, monorail runways, or I-beams outside the normal adjustment range.
Consult factory for details.

* beams listed are for proper wheel clearance only. The customer must verify his selected beam is adequate for his application.
** Radius must be specified on each order. Wheels may require modification for some curves.

Options

Custom-Made for Any Application

Serving the material handling industry since the 1920s, Chester Hoist sets the industry standard for custom-made and specialty hoisting products. All products are USA-made and customized to meet the specific needs of complex and specialty applications.

Chester Zephyr Crop

OPTIONAL FEATURES

Track clamps, load limiters, trolley bumpers and drop stops, chain containers.

SPARK-RESISTANT OPTIONS

Solid Bronze Bottom Hook, Bottom Block, Brake Ratchet and Trolley Wheels. Stainless Steel Load Chain. Aluminum or Stainless Steel Hand Chain.

CORROSION-RESISTANT OPTIONS

Special corrosion-resistant finishes created specifically for operation in salt-laden or other corrosive environments.

CLEAN-ROOM OPTIONS

Stainless-steel components. Grease-tight enclosure with food-grade lubricant. Food-grade epoxy finish.