Middle East - EN
montratec – Process Linking and Intralogistics Reimagined
montratec - process interlinking and intralogistics rethought
montratec GmbH is a manufacturer of intelligent conveyor and automation systems based in Dauchingen, Germany. The company develops, produces, and markets the smart, modular transport system montrac®, which is based on a rail-guided shuttle system. This enables highly flexible, energy-efficient, and space-saving material flow in demanding production and assembly environments. montratec serves a broad range of industrial sectors – from medical technology and electronics manufacturing to the automotive industry – and offers customized intralogistics solutions for modern manufacturing processes.
montrac® - The intelligent automation and transport system
montrac® intelligently connects production and logistics processes. The modular shuttle system ensures maximum flexibility, high system availability, and a reliable material flow—even in complex layouts and confined spaces. Whether for new installations or retrofits, montrac® evolves with your requirements, making your production quieter, more efficient, and more sustainable.
Your benefits at a glance:
- On-board power supply ensures continuous power directly on the shuttle
- Cleanroom-compatible for sensitive environments
- Space-saving design enables optimal use of ceilings, intermediate levels, and tight areas
- Intelligent obstacle detection and smooth acceleration and braking ensure gentle handling
- Modular architecture allows seamless integration, quick adaptation, and effortless expansion
- Energy-efficient operation supports sustainability goals
- Minimal maintenance reduces downtime and operating costs
montrac® Shuttles - The Right Solution for Every Weight Class
The compact standard model for versatile applications – handles up to 20 kg at 55 m/min.
Increased load capacity, unchanged dynamics – ideal for medium loads up to 40 kg.
Heavy-duty performance up to 70 kg – with consistent high-speed operation.
montrac® - Modular. Scalable. Custom-fit.
Overcome height differences effortlessly with montrac® - for a space-saving system layout over several floors and levels.
Integrate robots and handling systems directly into your line - for end-to-end automation without system interruptions.
montrac® grows with your requirements - for individual scaling without rescheduling or production downtime.
More speed, Less Downtime - Further Advantages with montrac®
100% ESD-compliant
All standard components comply with DIN EN 61340-5-1 - even in the dry room with a dew point down to -71 °C.
Minimal particle emission
Special rubberized drive rollers with point contact reduce abrasion and fine dust to a minimum.
Certified cleanroom compatibility
Transport solutions for ISO classes 5 and 6 - tested by the Fraunhofer Institute.
Precision
Positioning accuracy < 1 mm ensures maximum process reliability.
Trusted by Industry Leaders
"By using montrac®, we have reduced our running costs as the system is low maintenance, consumes little power and does not waste any production space."
by Verena Multhaupt, Managing Director JACO - Dr. Jaeniche GmbH & Co. KG
"Thanks to the innovative montrac® system, we achieve maximum availability and offer maximum flexibility in terms of expansion."
by Mr. Zhang, Changchun Chaowei Science & Technology Industry Co.,Ltd
Industry Expertise
The Right Solution for Every Industry
Whether medical technology, semiconductor production or e-mobility - montrac® adapts seamlessly to your processes. The intelligent shuttle technology not only automates your intralogistics efficiently, but also uses every journey for productive added value with its integrated power supply.
Practical example: Efficient Packaging Logistics with montrac®
A metal processor with a focus on electric motor components was looking for a flexible transport solution for its new plastic injection molding production. The challenge: limited space and high cycle times.
With montrac®, an automated connection was created between the packaging line and the high-bay warehouse. Eight article variants are now packaged flexibly, efficiently and reliably - controlled via the company's own PPS system.
The Result:
Short distances, high process reliability and maximum flexibility for the production of the automotive future.
The montrac® Configurator
Choose from an extensive library of original montrac® components - including shuttles, rails, switches and lifts. The intuitive drag-and-drop interface makes it easy to place and select the right elements for your individual layout.
Build your transport solution with precision. Flexibly arrange components, adapt layouts, and seamlessly connect elements into a complete system.
Run realistic material flow simulations during the planning phase to uncover bottlenecks, streamline processes, and ensure smart investment decisions—before anything is built.
Contact
montratec GmbH
Zeissstraße 1
78083 Dauchingen, Germany
Phone: +49 7720 3059 0
E-Mail: automation@montratec.com
Please use the contact form and a member of our team will get back to you as soon as possible.
